The Production & Operations Department is responsible for overseeing the manufacturing processes and ensuring seamless operational workflows. This role requires a keen understanding of production systems, adherence to quality standards, and effective coordination with cross-functional teams. Key responsibilities include managing production schedules, optimizing efficiency, maintaining equipment, and ensuring compliance with safety protocols. Candidates must possess strong problem-solving skills, proficiency in relevant software, and the ability to lead teams under dynamic conditions. A bachelor’s degree in engineering, operations management, or a related field is typically required, along with prior experience in a production or operations role.
Seasoned professionals with a minimum of six years of relevant experience are sought for this senior-level role.
Reports directly to the Plant Manager and the Director of Operations, ensuring alignment with strategic objectives and operational standards. This role requires close collaboration with senior leadership to oversee daily plant activities, drive performance improvements, and maintain compliance with company policies and industry regulations. Responsibilities include monitoring productivity metrics, addressing operational challenges, and implementing initiatives to enhance efficiency and safety across the facility. Strong leadership, problem-solving skills, and a results-driven mindset are essential for success in this position.
Job Summary
The Production Manager will lead the daily manufacturing operations at our plastics production facility with a strong technical focus and a results-driven approach. This position requires a proactive leader who assumes complete responsibility for manufacturing performance, equipment efficiency, material standards, and the management of shift personnel. Core responsibilities include enhancing production processes, reducing scrap rates, and ensuring adherence to the highest structural and aesthetic quality benchmarks.
The successful applicant must possess substantial shop-floor leadership expertise, with a focus on plastics manufacturing, showcasing advanced proficiency in mechanical and operational aspects of injection and blow molding technologies.
Oversee and execute a range of critical duties and responsibilities, ensuring alignment with organizational objectives and operational standards. Lead and manage key projects from inception through completion, maintaining a focus on efficiency, quality, and adherence to timelines. Collaborate closely with cross-functional teams to facilitate seamless communication, streamline processes, and drive collective success. Monitor performance metrics and key indicators to evaluate progress, identify areas for improvement, and implement corrective measures as needed. Provide guidance and mentorship to team members, fostering a culture of continuous learning, accountability, and high performance. Ensure compliance with industry regulations, company policies, and best practices to uphold ethical and operational integrity.
The role, focused on Production Planning & Execution, is responsible for overseeing the entire manufacturing process from start to finish. Key duties include developing and implementing production schedules, allocating resources efficiently, and ensuring timely delivery of finished goods. The position requires strong analytical skills to optimize workflows, minimize downtime, and maintain quality standards. Collaboration with cross-functional teams, such as procurement, logistics, and quality control, is essential to align production goals with business objectives. Additionally, the role involves monitoring performance metrics, identifying inefficiencies, and recommending continuous improvement initiatives to enhance operational productivity.
Drive and orchestrate daily production schedules with precision, ensuring all targets are consistently achieved in a safe, efficient, and timely manner while maintaining strict adherence to operational standards.
Track essential performance metrics such as Overall Equipment Effectiveness (ONE), cycle times, and capacity utilization to drive ongoing enhancements in plant productivity.
Oversee the distribution of manufacturing resources, coordinate shift schedules, and lead the floor team, including leads, technicians, and machine operators.
Injection and Blow Molding Technical Oversight involves ensuring the seamless operation of manufacturing processes through meticulous monitoring and management. This role requires a deep understanding of injection and blow molding techniques, along with expertise in troubleshooting equipment malfunctions and optimizing production efficiency. Responsibilities include overseeing machine setup, conducting quality inspections, and maintaining strict adherence to safety protocols. The ideal candidate will possess hands-on experience in molding operations, proficiency in interpreting technical drawings, and the ability to lead a team while ensuring compliance with industry standards and production targets.
Responsible for directing the configuration, parameter refinement, operation, and resolution of issues for all injection and blow molding machinery.
Collaborate closely with the maintenance team to develop and implement structured preventive maintenance programs for machinery, molds, chillers, and associated auxiliary equipment, ensuring the reduction of unplanned operational disruptions.
Oversee mold changeovers with meticulous attention to precision clamping, adherence to specified temperature profiles, and optimal pressure settings to prevent tool damage.
Conducts comprehensive material inspections and rigorous quality assurance assessments to uphold product standards and compliance with established specifications.
Develop robust control systems to meticulously inspect raw materials, ensuring adherence to quality standards, accurate moisture content, and compliance with specifications for incoming resin pellets, master batches, and regrind materials.
Implement comprehensive inline and final product quality inspections to identify and mitigate prevalent molding defects, including flashing, short shots, warping, silver streaks, and uneven wall thickness.
Oversee the formulation of blending ratios for virgin materials and regrind to enhance cost-efficiency while maintaining the structural integrity of the final product.
Cost control, reduction of waste, and ensuring safety are critical priorities for this role. The position demands a meticulous approach to monitoring expenditures, identifying opportunities for efficiency improvements, and implementing strategies to minimize unnecessary costs. Additionally, the role involves overseeing safety protocols, conducting risk assessments, and enforcing compliance with regulatory standards to foster a secure work environment. Proficiency in data analysis to track financial performance and waste metrics, along with a commitment to proactive safety measures, is essential.
Examine production waste and scrap data to identify inefficiencies, then initiate prompt technical adjustments or process improvements to reduce reject rates effectively.
Ensure full adherence to occupational health and safety standards across the production environment, including proper utilization of personal protective equipment (PPE), adherence to lock-out/tag-out (LOT) protocols, and enforcement of machine guarding measures.
JOB SPECIFICATION
With a robust background in your field and deep industry knowledge, you bring invaluable insights to our team. Your proven track record in [specific industry or role, if applicable] demonstrates your ability to navigate challenges and drive results. Whether through hands-on projects, leadership roles, or specialized training, you’ve cultivated expertise that aligns with our goals. Your understanding of industry trends, best practices, and emerging opportunities positions you to contribute meaningfully to our organization’s success.
With a minimum of six years of demonstrated leadership or managerial experience, preferably within the plastics manufacturing sector.
Deep expertise in Injection Molding and Blow Molding machinery is essential, requiring both extensive practical experience and a strong theoretical foundation in processing parameters and auxiliary systems.
A comprehensive expertise in material science, particularly in analyzing polymer behaviors, resin classifications (including HDPE, LUPE, PP, PET, and PVC), additives, and the intricacies of material blending processes.
Bachelor’s degree in a relevant field is required, along with professional certifications that align with the role’s demands. Candidates must possess the necessary educational qualifications and credentials to effectively perform the job duties. Additionally, any specialized training or industry-recognized certifications will be considered advantageous for applicants seeking this position.
A Bachelor’s Degree or a Higher National Diploma (HND) in Mechanical Engineering, Polymer/Plastics Engineering, Industrial Production Engineering, or a closely related technical discipline is required.
Professional certifications in Lean Manufacturing, Six Sigma (Green/Black Belt), or specialized technologies in Plastics Manufacturing/Mold Design will be considered advantageous.
Proficient in a range of technical competencies and specialized skills, the ideal candidate will demonstrate expertise in [specific technical skills, e.g., data analysis, software development, project management]. Strong analytical abilities and problem-solving skills are essential, along with the capacity to apply advanced methodologies to drive project success. A solid foundation in [industry-specific tools, frameworks, or systems] is required, coupled with the ability to adapt to evolving technological landscapes. The role demands meticulous attention to detail, effective communication, and collaboration with cross-functional teams to achieve organizational objectives.
Demonstrates exceptional diagnostic proficiency in isolating and resolving mechanical, hydraulic, pneumatic, or process-related malfunctions in molding machinery.
Advanced proficiency in analyzing production data, material variances, and the financial consequences associated with scrap rates is required.
A strong aptitude for leadership and a proactive approach, demonstrated through a steady leadership style that effectively manages and inspires a varied team of technicians and operators, even while working toward demanding performance targets.
Proficiency in Manufacturing Execution Systems (MES), ERP production modules, and the Microsoft Office Suite is required.
We seek a candidate who excels in managing physical assets and operational processes to ensure seamless functionality and efficiency. The ideal professional will oversee the maintenance, security, and optimization of facilities, equipment, and resources while implementing systems to enhance productivity and reduce downtime. Strong problem-solving skills and a keen attention to detail are essential for addressing operational challenges and maintaining compliance with safety and regulatory standards.
Demonstrates a strong commitment to actively engaging with factory operations by dedicating ample time to the floor, where responsibilities include overseeing machine functionality and providing guidance to floor personnel.
Adaptability is essential, as the role requires flexibility to support a 24/7 continuous shift production environment, particularly during critical turnarounds or emergency situations.
To apply, kindly submit your application through the designated method outlined below. Ensure all required documents and information are included as specified to facilitate a smooth review process. Should you encounter any difficulties or require further clarification regarding the application procedure, do not hesitate to contact the provided support channels for assistance.
Qualified applicants are encouraged to submit their CVs by emailing Reliablesteelplasticrecruit@gmail.com, ensuring the job title is included in the subject line.
Qualifications
BA/BSc/HND
Experience Required
6 - 10 years
